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| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Damage Mechanisms and Corrosion Assessment | 22% | - Internal, external, and localized corrosion - Cracking mechanisms (environmental, fatigue, creep) - Damage assessment and prioritization - Corrosion under insulation (CUI) and environmental degradation - High-temperature damage and material degradation |
| Topic 2: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Documentation and post-work verification - Rerating, reclassification, and nameplate updates - Repair vs alteration definitions and procedures - Authorization and responsibility for work - Pressure relieving devices and overpressure protection |
| Topic 3: Design, Materials, and Fabrication Rules | 22% | - Material selection, properties, and toughness requirements - Positive material identification (PMI) and traceability - MAWP, thickness, and joint efficiency calculations - Welding, qualification, and PWHT requirements - ASME Section VIII, V, IX application - Flanges, bolting, gaskets, and special components |
| Topic 4: Fitness-for-Service, RBI, and Pressure Testing | 12% | - Risk-based inspection (RBI) principles and application - Acceptance criteria and post-test evaluation - API 579/ASME FFS-1 screening and assessment - Hydrostatic, pneumatic, and leak testing rules |
| Topic 5: Inspection Scope, Planning, and Data Evaluation | 28% | - Remaining life and corrosion rate calculations - TML/CML selection and measurement planning - Inspection methods and technique selection - Records review and baseline data collection - Inspection interval determination and extension rules - Code scope, jurisdiction, and regulatory requirements |
API 510 covers vessels constructed to which fabrication codes?
Correct Answer: C 🗳️
Fillet welded on patches require special design considerations, especially relating to which of the following?
Correct Answer: A 🗳️
Outline the process and requirements for the decommissioning and safe disposal of pressure vessels according to API-510.
Reveal Solution Discussion 0Correct Answer:
Decommissioning a pressure vessel under API-510 involves a thorough cleaning to remove hazardous substances, a final inspection to document the vessel's condition, and ensuring all environmental regulations are met during disposal. The vessel may need to be dismantled in a controlled manner, especially if it contained toxic or radioactive substances. Documentation of the decommissioning process is crucial for compliance and environmental protection.
In API-510, what is the minimum required interval for external inspections if no RBI (Risk-Based Inspection) is implemented?
Correct Answer: A 🗳️
Describe the training requirements for new inspectors under API-510.
Reveal Solution Discussion 0Correct Answer:
New inspectors under API-510 are required to undergo comprehensive training that covers all aspects of pressure vessel inspection, including theoretical knowledge of materials science and the practical application of inspection techniques. The training must include a detailed study of the API-510 code, hands-on experience with non-destructive testing methods, and familiarity with documentation and compliance procedures. Additionally, inspectors must pass a certification exam and participate in continuing education to maintain their certification and stay updated with industry developments.
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