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| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Fitness-for-Service, RBI, and Pressure Testing | 12% | - Risk-based inspection (RBI) principles and application - Acceptance criteria and post-test evaluation - API 579/ASME FFS-1 screening and assessment - Hydrostatic, pneumatic, and leak testing rules |
| Topic 2: Inspection Scope, Planning, and Data Evaluation | 28% | - Remaining life and corrosion rate calculations - TML/CML selection and measurement planning - Inspection methods and technique selection - Records review and baseline data collection - Inspection interval determination and extension rules - Code scope, jurisdiction, and regulatory requirements |
| Topic 3: Damage Mechanisms and Corrosion Assessment | 22% | - Internal, external, and localized corrosion - Cracking mechanisms (environmental, fatigue, creep) - Damage assessment and prioritization - Corrosion under insulation (CUI) and environmental degradation - High-temperature damage and material degradation |
| Topic 4: Design, Materials, and Fabrication Rules | 22% | - Material selection, properties, and toughness requirements - Positive material identification (PMI) and traceability - MAWP, thickness, and joint efficiency calculations - Welding, qualification, and PWHT requirements - ASME Section VIII, V, IX application - Flanges, bolting, gaskets, and special components |
| Topic 5: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Documentation and post-work verification - Rerating, reclassification, and nameplate updates - Repair vs alteration definitions and procedures - Authorization and responsibility for work - Pressure relieving devices and overpressure protection |
1. API 510 covers vessels constructed to which fabrication codes?
A) ASME B&PV Section VIII and other current codes (except French vessel code)
B) only ASME B&PV Section VIII and the API/ASME Code for Unfired Pressure Vessels
C) any fabrication code
D) only ASME B&PV Section VIII
2. Fillet welded on patches require special design considerations, especially relating to which of the following?
A) Efficiency
B) None of these
C) Length of previous services of the vessel
D) Shape of the patch
3. Outline the process and requirements for the decommissioning and safe disposal of pressure vessels according to API-510.
4. In API-510, what is the minimum required interval for external inspections if no RBI (Risk-Based Inspection) is implemented?
A) 5 years
B) 15 years
C) 1 year
D) 10 years
5. Describe the training requirements for new inspectors under API-510.
Solutions:
| Question # 1 Answer: C | Question # 2 Answer: A | Question # 3 Answer: Only visible for members | Question # 4 Answer: A | Question # 5 Answer: Only visible for members |
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